The toolkit
Capabilities
Six models, one line. Each capability ships as a module that drops onto your existing belts and PLCs — no rebuild, no line stoppage. Deploy the ones that map to your biggest losses first, then add the rest.
Surface defect detection
Pinholes, cracks, glaze pooling, edge chips, and color variance — flagged at belt speed with sub-millimeter resolution. Every tile is graded against your spec, so borderline pieces are pulled consistently instead of by whoever happens to be watching the line that shift.
Kiln curve optimization
The firing curve is the single biggest lever on both energy cost and defect rate. tyle.tech models your curve against outcomes and recommends adjustments per body and glaze — so you fire hot enough for a clean result, and no hotter.
Predictive maintenance
Presses, rollers, and kiln components fail on a schedule you can read in advance. By tracking vibration and thermal signatures, tyle.tech flags the machine drifting toward failure and schedules service before it stops the line.
Shade & lot sorting
Fired tiles are never perfectly identical. tyle.tech groups them into true color lots and calibers so every box in a pallet matches — the difference between a clean install and an angry phone call.
Yield & batch analytics
Every reject is traced back to its stage, shift, batch, and likely cause. Instead of a single scrap number at month-end, you get a map of where yield leaks — so the same defect doesn’t quietly reappear next run.
Energy & waste reduction
Firing, drying, and scrap data roll up into one number: cost and carbon per finished square meter. It’s the metric that connects the plant floor to the P&L — and the one that moves once the models above start working.
Line audit
Bring us one week of your reject data.
We’ll map where your yield is leaking and model the lift before you commit to anything. Most audits pay for the first quarter of deployment.